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What is a Valid and Invalid Calibration Test for Thermometers and Temperature Loggers?

Calibration tests are essential for ensuring the accuracy and reliability of thermometers and temperature loggers. Understanding what constitutes a valid and invalid calibration test is key to maintaining precision in temperature measurements.

Many users will try a simple calibration test called an “ice-slurry test”. Other users will simply keep the thermometer or logger in a fridge and compare it with a thermometer. Unfortunately, both of these tests expose the user to a significant issue if not done properly.To understand the issue you need to understand two critical concepts, “accuracy” and “latency”.

Important definitions

  • Accuracy refers to how closely a measurement aligns with the true value. For thermometers and temperature loggers, accuracy ensures that the readings reflect the actual temperature of the environment or substance being measured. For example, if the temperature was 3.4° and the thermometer or logger recorded 3.6° we would say it has an accuracy of 0.2°.
  • Latency refers to the delay between the actual temperature change and the device’s recorded response to that change. For example, if you took a thermometer or temperature logger from room temperature and placed it in a fridge at 3°, it would take some time for the displayed temperature to drop to 3°. The higher the latency the longer it takes.

Note that this delay is not necessarily a bad thing. You don’t want your logger to suddenly jump from 4° to 24° every time the fridge door is opened and warm air blows in.

When latency obscures accuracy

To measure accuracy, the thermometer or logger needs to be at the temperature it is measuring. You are then looking at the difference in displayed temperature between the two devices. The problem is, however, that devices respond to the change in temperature differently. Thermometers tend to change temperature faster than loggers. This is even more important when the environment you are monitoring is changing temperature “rapidly”. You will now have one device that may be following the change very quickly while another device is lagging substantially behind.

The latency then becomes the dominant factor as to why the two devices differ, not the accuracy.

The goal of testing the accuracy of a device is to remove all other factors, including latency, from the readings so that you are comparing only the accuracy of the devices.

Other factors that lead to differences

As a quick side note, other factors that can also cause a difference between the reference temperature and the tested device include:

  • Being at different locations. Ideally, they need to be side by side
  • Touching different surfaces. If one device is touching a metal shelf, it will have a very different reading to one hanging in the air.
  • Checking the temperature at the same time. This one seems obvious, but five minutes can make a huge difference when looking at the temperature in a fridge for example. The challenge with loggers is that you don’t know when they are taking a sample until afterwards. Increasing the sample rate will allow you to better align the log reading with the actual reading.

Criteria for a valid calibration test

A valid calibration test involves a series of steps to ensure the thermometer or temperature logger is measuring accurately:

 

  1. Use of Standard Reference: Calibration should be performed using a traceable reference standard. This standard is a device or substance with a known, precise temperature against which the thermometer or logger is compared. Always remember that the device you are using to run the test has an accuracy figure.
  2. Stability of Temperature: The temperature must remain stable for an extended duration. This stability ensures that the readings are not influenced by latency. The devices need a stable temperature to “settle” to.
  3. Consistent Readings: You then need to wait for the thermometer or temperature logger to reach this stable temperature. For temperature loggers, a valid test requires the same temperature reading for at least two, preferably three, consecutive recordings. This consistency indicates that the device reached a stable temperature.

 

Invalid Calibration Test

An invalid calibration test occurs when any of the following conditions are not met:

 

  1. Unstable Temperature: If the temperature fluctuates during the test, the readings will not accurately reflect the true temperature, rendering the calibration invalid.
  2. Inconsistent Readings: If the logger records varying temperatures for consecutive readings, it suggests issues with the device’s accuracy or the test setup, leading to invalid results.
  3. Lack of Reference Standard: Without a traceable reference standard, there is no way to verify the accuracy of the thermometer or logger, making the test unreliable.

A valid calibration test is essential for ensuring the accuracy and reliability of thermometers and temperature loggers. By maintaining a stable temperature, obtaining consistent readings, using a traceable reference standard, and controlling environmental conditions, you can achieve a valid calibration that ensures your temperature measurements are accurate and trustworthy. An understanding of these principles is critical for professionals in any field where precise temperature monitoring is essential.